In the article titled “DIY 21 Foot Pole Saw Modification,” you will learn about an adventurous and risky project carried out by the Level 1 Builder. This DIY enthusiast wanted to reach tall branches without having to climb ladders, so they decided to modify an 8-foot pole saw into a 21-foot pole saw. With added reach, they were able to tackle branches that were as high as 25-28 feet. However, the Level 1 Builder strongly advises against attempting this project at home due to the inherent dangers involved. Safety should always be a priority, so it’s best to leave these types of tasks to professionals!

In this captivating and cautionary article, the Level 1 Builder shares their experience with modifying a pole saw to increase its reach. You’ll get an insight into the materials and tools used for the project, as well as the potential risks involved. While it may seem tempting to try this modification at home, the Level 1 Builder emphasizes that safety should never be compromised, and it’s always advisable to call a professional when dealing with such dangerous tasks.

Table of Contents

DIY 21 Foot Pole Saw Modification

Materials Used

Rope Saw
Pole Saw
Steel Scrap
Aluminum Scrap
Supports
Aluminum and Plastic Tie Wraps

In order to modify a pole saw and extend its reach, several materials are required. These include a rope saw, a pole saw, steel scrap, aluminum scrap, supports, and aluminum and plastic tie wraps. These materials will be used to increase the length of the pole saw and improve its functionality.

Tools Used

Nailer
Drill
Miscellaneous Hand Tools

To undertake the modification process, certain tools are needed to ensure the success of the project. These tools include a nailer, a drill, and various hand tools. These tools will be used to attach and secure the additional components to the pole saw, enhancing its functionality and reach.

Reasons for Modifying a Pole Saw

Need for Longer Reach: One of the main reasons for modifying a pole saw is to increase its reach. By extending the length of the pole saw, it becomes easier to access tall branches and perform tasks that would otherwise be challenging.
Avoiding the Use of Ladders: Climbing up ladders can be dangerous and increase the risk of accidents. Modifying a pole saw allows you to avoid using ladders, providing a safer alternative for tackling tasks at heights.
Dealing with Tall Branches: Tree branches that are located at great heights can be difficult to reach and trim. Modifying a pole saw enables you to effectively deal with tall branches and maintain the health and appearance of trees.
Affordability: Purchasing a longer pole saw can be expensive. By modifying an existing pole saw, you can achieve the desired length at a fraction of the cost, making it a more affordable option.

Safety Precautions

Disclaimer of Liability: It is important to understand that modifying a pole saw involves inherent risks. The user assumes all liability for any property damage or personal injury that may occur during the modification process.
Safe Practices: Prior to starting the modification, it is crucial to prioritize safety. This includes wearing appropriate protective gear such as gloves and safety glasses, ensuring the work area is clear, and using tools correctly.
Proper Use of Power Tools: When working with power tools, it is essential to follow the manufacturer’s instructions and guidelines. This includes using the tools for their intended purposes, checking for any defects or damage, and using them in accordance with safety protocols.
Working with Electrical Equipment: If the modification process involves working with electrical equipment, it is important to adhere to electrical safety guidelines. This includes disconnecting power sources, using insulated tools, and following proper grounding procedures.
Call a Professional for Similar Projects: Modifying a pole saw can be a complex task that requires knowledge and expertise. If you are unsure about the process or lack experience in similar projects, it is recommended to seek the assistance of a professional who can ensure the job is done safely and effectively.

Step-by-Step Process

Attaching the Rope Saw to the Pole Saw: Begin by securing the rope saw to the existing pole saw. This can be done by tying the rope saw to the pole using strong knots or by using appropriate fasteners.
Adding Supports to Increase Length: To extend the length of the pole saw, attach steel and aluminum scrap pieces to the existing pole. These supports will provide additional stability and strength.
Drilling Holes for Stability: Use a drill to create holes in both the pole saw and the added supports. These holes will allow for the insertion of fasteners to secure the components together firmly.
Bracing the Modified Pole Saw: After drilling the necessary holes, attach additional supports on the inside and outside of the pole saw. This will provide extra bracing and enhance the overall stability of the modified pole saw.
Ensuring Secure Fastening: To ensure the components are securely fastened, use aluminum and plastic tie wraps. Double the amount of tie wraps for added strength and stability. Regularly check the fasteners to ensure they are tight and secure.

Testing and Adjustments

Initial Testing and Observation: Once the pole saw modification is complete, conduct initial testing and observe its performance. Pay close attention to stability, length, and ease of use.
Identifying the Need for Additional Support: During testing, assess the modified pole saw for any signs of instability or weakness. If necessary, identify areas that may require additional support or reinforcement.
Doubling the Amount of Tie Wraps: If the modified pole saw experiences any wobbling or instability, consider doubling the amount of tie wraps. This will provide greater security and reduce the risk of the components coming loose.
Securing All Components: Throughout the testing and adjustment process, regularly check all components to ensure they are securely fastened. This includes the rope saw, supports, and any added attachments.
Testing Stability and Safety Measures: Test the stability and safety measures of the modified pole saw by using it to cut branches at different heights. Evaluate the overall performance and address any issues that may arise.

Challenges Faced

Concerns about Safety: Modifying a pole saw involves inherent risks, and ensuring safety throughout the process can be challenging. It is important to be vigilant and prioritize safety precautions.
Difficulty in Positioning: Maneuvering a long pole saw can be challenging, especially when trying to position it accurately. This can require practice and careful attention to avoid potential accidents.
Balancing the Saw: Achieving a proper balance with a modified pole saw can be difficult. It may take time to adjust and find the optimal positioning that provides stability and control during operation.
Risk of Falling Pieces of Wood: When cutting branches with a pole saw, there is a risk of falling wood pieces. Care must be taken to ensure personal safety and to avoid damage to property or injury to others.
Weight and Control Issues: A longer pole saw may be heavier and more challenging to control. This can pose difficulties in maintaining stability and accuracy while cutting.

Successes Achieved

Increased Reach and Range: By modifying the pole saw, a significant increase in reach and range can be achieved. This allows for easier access to tall branches, making it more efficient to trim and maintain trees.
Faster Cutting Process: The modified pole saw can result in a faster cutting process compared to using a standard pole saw or a rope saw. This can save time and effort when undertaking tree maintenance tasks.
Accomplishing the Task at Hand: With the extended reach and improved functionality of the modified pole saw, it becomes possible to accomplish tasks that would be otherwise difficult or impossible.
Saving Money: Modifying an existing pole saw, rather than purchasing a longer one, can result in significant cost savings. This makes the project more affordable and accessible to individuals with budget constraints.

Recommendations and Risks

It is important to note that modifying a pole saw can be a risky endeavor. The risks involved include potential injury, property damage, and the compromised stability of the modified tool.

Given these risks, it is strongly recommended to seek professional assistance for similar projects. Professional arborists or tree service companies have the necessary expertise and specialized equipment to safely handle tasks involving tall trees and branches.

Attempting to modify a pole saw without the appropriate knowledge and experience can lead to disastrous consequences. Therefore, it is crucial to prioritize safety and consider your own limitations before undertaking such a project.

Conclusion

In conclusion, modifying a pole saw to increase its reach and functionality can provide a solution for dealing with tall trees and branches. However, it is essential to exercise caution and prioritize safety throughout the modification process.

By following the step-by-step process outlined in this article and adhering to the recommended safety precautions, it is possible to successfully modify a pole saw. The successes achieved include increased reach, faster cutting, task completion, and cost savings.

Nevertheless, it is important to acknowledge the risks involved and the limitations of DIY modifications. It is strongly advised to seek professional help for similar projects to ensure safety and optimal results.